As the first brand that comes to mind as far as precast and cobblestone concrete plants are concerned, the feature of Pi Makina Precast Concrete Plants that differentiates it from other concrete batching pants are double mixers built in on the main chassis. Pi 30-100BP has 2 planetary mixers, being 0.5 m³ and 2 m³, and has a capacity of 120 m3 per hour. Thanks to the design feature of planetary mixers, special types of concrete such as low or zero slump precast concrete, fiber additive concrete, self-settling concrete, and cobblestone concrete, etc. can be produced. One mixer of these plants, which is specially designed for the production of cobblestones, is connected to the cobblestone production machine, while the other mixer can be connected to trans mixers at the same time.
The notable feature of Pi Makina’s concrete plant is that the automation system used in concrete plants is developed by Pi Makina. By virtue of this automation, the prescription entered to the machine is produced at low tolerance values. In addition, various data such as the entire production, stock quantities, and customer records can be accessed on single screen through its interface. It offers easy operation with its user-friendly interface and can be enhanced depending on the customer's request.
Furthermore, Pi Makina precast concrete plants can operate being coupled with concrete distribution systems. By dint of the equipment that moves on the track with the concrete distribution system, the concrete produced can be poured to the desired point. This saves time and labor and increases efficiency in mold concrete casting.
Top Features | ||
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Pi 30-100 BP | Pi 30-60 BP | |
Capacity | 30-120 m3 | 30-60 m3 |
Mixer Type | Planetary | Planetary |
Mixer Capacity | 0,5 - 2 m3 | 0,5 - 1 m3 |
Minimum transport and installation time is required by dint of its superior design. With these features, the initial operating cost is very low.
With its erection in a short notice, it allows for immediate concrete pouring. It is remarkable with the sustainment of the same quality concrete pouring feature for years.
Due to its simple structure, ease of maintenance and safety of employees with all safety equipment on it are prioritized.
Thanks to the special automation system developed by Pi Makina, it offers quality and serial concrete production. It provides easy operation with its user-friendly interface and remote connection feature.
In order to increase the strength in harsh winter conditions, the main body of the concrete plant can be coated with trapeze sheet or sandwich panel.
In case of faulty concrete production, reuse of material contents is ensured by using a recycling system.
It is an optional system that allows concrete to be painted for cobblestone and keystone production facilities and special concrete types.
The humidity meter plays an important role in adjusting the amount of water to be fed to the system by measuring the amount of humidity in the aggregate.
It is the system that provides ease of flow by heating the aggregate frozen in the aggregate bunker with hot steam in cold weather conditions.
The layout and concrete plan required for the installation of the concrete plant in the project site is carried out by Pi Makina’s R&D center. Site exploration is also carried out in special projects and the most efficient use of the plant and the area is ensured.
Thanks to the efficient structure of the automation system, any kind of concrete prescription can be easily processed into the system. All prescriptions are recorded in the automation system according to the desired concrete type.
All kinds of spare parts, usage maintenance and assembly manuals of the concrete plant and all sub-components are provided by PI Makina.
After the installation of the concrete plant, any kind of training is given by expert teams until the operator adapts to the system.
PI Makina provides Post-Sales Services on 24/7 basis both by phone, internet and e-mail. Any kind of customer demand is fulfilled by connecting to the concrete plant remotely beyond the working hours.
Technical Specifications | ||
Pi 30-100 BP | Pi 30-60 BP | |
Capacity | 30-120 m3/hour | 30-60 m3/hour |
No of Aggregate Bins | 2/3/4/5 pcs | 2/3/4/5 pcs |
The Capacity of Aggregate Bunker | 40-200 m3 | 40-200 m3 |
No. Of Mixers | 2 pcs | 2 pcs |
Mixer Type | Planetary | Planetary |
Mixer Capacity (Compacted) | 500 / 2000 l | 500/1000 l |
The Capacity of Aggregate Holding Bunker | 4200 l | 2800 l |
Cement Weighing Capacity | 1000 l | 600 l |
Water Weighing Capacity | 825 l | 300 l |
Additive Weighing Capacity | 40 l | 30 l |
Transfer Conveyor Width | 1000 | 800 |
Weighing Conveyor Width | 1000 mm | 800 mm |
Cement Silo | 50, 75, 100, 150, 250 ton | 50, 75, 100, 150, 250 ton |
Cement Screw | Ø273 mm | Ø219 mm |
Compressor | 2100lt/dk-7 bar-11 kW-500lt | 1500lt/dk-7bar-7,5kW-550lt |
Built-in Operator Cabinet | 4000x2000 mm | 4000x2000 mm |
Mixer Motor Power | 108,5 kw | 55,5 kw |
Total Power | 188,6 kw | 105,95 kw |
Erection/Transportation | ||
Pi 30-100 BP | Pi 30-60 BP | |
Erection Duration | 10 day/man | 10 day/man |
Transportation/Trail Truck | 5 trailer truck | 4 trailer truck |
Transportation/Container | 5+1 container + open top container | 2+2 container + open top container |
Tower Crane